On October 25, Zhou Changyi, Director of the Department of Raw Materials and Industry of the Ministry of Industry and Information Technology, made a concluding speech at the exchange of experience in the construction of intelligent manufacturing and intelligent chemical park in the chemical industry. He said that the manufacturing industry is the main body of the national economy, is the founding of the country, the foundation of the country, to adapt to the new economic development, the implementation of the five major development concept, to promote the supply side of the structural reform, manufacturing is the main battlefield.
Compared with other industries, petrochemical industry complex process, the main bulk raw materials and products are more than 80% of dangerous chemicals, high safety and environmental risks, promote the importance of intelligent manufacturing and more prominent than other industries.
Promote the petrochemical industry, intelligent manufacturing situation is urgent
Zhou Changyi said that in recent years, the Ministry of Industry and the petrochemical industry in the petrochemical industry in the promotion of intelligent manufacturing has invested a lot of energy, but also achieved some success. Overall, the petrochemical industry's information technology, intelligent is walking in front of. More than 90% of the petrochemical industry's manufacturing companies use process control systems, production optimization systems (APCs), manufacturing operations (MES), and enterprise resource planning management systems (ERPs) have also been used in a wide range of applications.
In the Ministry of Industry announced last year, the first batch of 46 intelligent manufacturing pilot demonstration projects, the petrochemical industry has three projects selected, selected enterprises have been Minister of Industry and Trade Miao Wei fully affirmed. In the second batch of 63 pilot demonstration enterprises announced this year, the petrochemical industry has eight, from the quantitative point of view, in the process industry ahead, from the industry point of view, in addition to last year's petrochemical, tire and fertilizer industry continue to have Enterprises selected, but also increased the oil and gas exploration, coal chemical industry, chlor-alkali, fluorine chemical and phosphorus chemical industry and other outstanding enterprises, petrochemical industry, intelligent manufacturing industry has been in all areas to promote.
Intelligent transformation not only the petrochemical industry safety production, energy conservation has an important role, but also improve production efficiency, enhance the comprehensive competitiveness of the effective way. Zhou Changyi said that last year's demonstration enterprise Jiujiang Petrochemical is through intelligent factory construction, production and management level of rapid increase in economic efficiency, safety and environmental protection and other major economic and technical indicators from China Petrochemical ranking later jumped to the first enterprises along the river. Luxi Group through intelligent transformation, safety and environmental protection accident rate fell more than 60%, comprehensive energy consumption by 5%, to the enterprise to bring the direct economic benefits of 100 million yuan.
Zhou Changyi that, although the petrochemical industry in the intelligent manufacturing has made a series of breakthroughs, but the intelligent transformation is only preliminary, from the industry 4.0, from the safety, environmental protection, quality, efficiency requirements there is a big gap.
In recent years, dangerous chemicals accidents occurred last year, Tianjin Port 8? 12 hazardous chemicals warehouse explosion caused 165 people died, Shandong Dongying Binyuan Chemical Co., Ltd. mixed dinitrobenzene plant trial production explosion caused 13 people died, these accidents Seriously affected the petrochemical industry's image. Zhou Changyi that, the reason why, one of the important reasons is the information management of hazardous chemicals, the level of intelligence is not high. We must firmly grasp the main direction, conscientiously sum up experience, to take more effective measures to accelerate the petrochemical industry, intelligent manufacturing to deepen the industry to promote transformation and upgrading, quality and efficiency.
Promote the petrochemical industry, intelligent manufacturing should be more measures simultaneously
Zhou Changyi that intelligent manufacturing is to promote the manufacturing industry to the high-end forward, building an important power of manufacturing initiatives to promote the petrochemical industry, intelligent manufacturing should be more measures simultaneously, and the relevant work of the Ministry of Industry summed up and revealed the next step.
First, continue to carry out pilot demonstration. Since 2015, the Ministry of Industry has implemented two consecutive years of intelligent manufacturing pilot demonstration special action to determine the 109 pilot demonstration projects, petrochemical industry, a total of 11 projects. Among them, Luxi Group, Dongyue Group, Xinjiang Tianye as a representative of this year's pilot demonstration enterprises in the first pilot has achieved some success. Petrochemical chemical industry sector fine, many enterprises, all industries have done in the field of intelligent manufacturing outstanding business, hope next year petrochemical chemical industry has more enterprises included in the third batch of pilot demonstration.
Second, to promote intelligent transformation. Last year, after the explosion of Tianjin Port 8? 12, Miao Wei Minister personally promoted the urban population density areas of hazardous chemicals enterprises relocation transformation of the special establishment of the Ministry of Industry has to the National Development Bank, Agricultural Development Bank recommended a total of four batches of 269 hazardous chemicals production Enterprise relocation and transformation of special construction fund projects, to be arranged special construction funds amounted to 25.1 billion yuan. As of the end of August, has passed 106 projects, the actual arrangements for funds 13 billion yuan, accounting for 39.4% and 54.7%. Ministry of Industry on the application of dangerous chemicals relocation project clearly put forward the requirements of intelligent transformation, hazardous chemicals business relocation can not be simple off-site reconstruction, but through the relocation, the implementation of upgrading, in particular, to improve the level of essential security information Automation of intelligent transformation. Encourage the construction of intelligent manufacturing system, at the same time to encourage the use of domestic intelligent equipment, driven the development of domestic equipment.
Third, to carry out the wisdom of chemical park pilot. Dangerous products enterprises need to have a standardized chemical industry to undertake the transformation of the park, only to enter the safe and environmentally friendly chemical park, hazardous chemicals business relocation is meaningful. The information technology is the best way to solve the problem of environmental safety and safety of the park. The deep integration of industrialization and information can improve the green development level of the chemical park in essence. The end of last year, the Ministry of Industry issued a "to promote the development of chemical park norms of the guidance", clearly proposed to encourage the wisdom of the chemical park pilot work. Taking into account the current wisdom of our chemical park construction has just started, the level of development between the different levels of the park, therefore, decided to entrust the petrochemical industry to carry out the pilot of the wisdom of chemical park demonstration work.
Fourth, the establishment of a standard system. Standardization is to promote the focus of intelligent manufacturing is also difficult. At the end of last year, the United Nations Standard Committee issued the "National Intelligent Manufacturing Standard System Construction Guide (2015 edition)", put forward the overall framework of intelligent manufacturing standard system. Petrochemical chemical industry ahead of action, carried out a lot of work, petrochemical federation made petrochemical intelligent factory standard system research, put forward petrochemical chemical intelligent plant production of intelligent application elements. Sinopec relies on Petrochemical PCCW, and China Electronic Technology Standardization Institute jointly carried out the petrochemical intelligent factory common standard development work, and received the Ministry of Industry and Technology in 2016 intelligent manufacturing special support. Recently, the Ministry of Industry and the National Standards Committee to establish a smart manufacturing standard green channel, simplifying the intelligent manufacturing standard project procedures, the first batch of 12 common standards have been carried out project work. Petrochemical industry, intelligent factory standards have been prepared, the next step for the first batch of industry representatives for the project. Only the formation of a standard, in order to speed up the promotion of intelligent manufacturing process.
Five is to carry out industrial Internet pilot. Industrial Internet is the basis for the realization of intelligent manufacturing network technology. At present, the Ministry of Industry and the Ministry of Industry is organizing enterprises in the industrial Ethernet, factory wireless applications, industrial cloud computing, industrial data and other areas to carry out innovative application demonstration, combined with intelligent manufacturing pilot demonstration special action selection identified 10 industrial Internet pilot demonstration projects to support industrial Internet Experimental verification platform, industrial Internet key resource management platform and industrial Internet business flow data management platform construction. In this year's intelligent manufacturing pilot demonstration project, clear Zhenhai Refining and Chemical and Double Star Group as an industrial Internet pilot, and will keep track of the progress of the pilot, do the assessment work for the next year to gradually expand the scope of the pilot.
Promote the petrochemical industry to create intelligent manufacturing efforts
Intelligent manufacturing is the petrochemical industry supply side of the structural reform of the focus of the industry is to improve the level of the main technical means of security, is an important way to build petrochemical power. Zhou Changyi on enterprises, parks, associations made three recommendations, and said the parties to form a concerted effort to the petrochemical industry, intelligent manufacturing to a new height.
First, play the role of the main business, driven by the industry-wide intelligent manufacturing in-depth. Enterprise is to promote the main body of intelligent manufacturing, the main person in charge of enterprises should attach great importance to the planning, funding and personnel to do a good job protection. The two years included in the Ministry of Industry pilot demonstration of 11 companies are the industry's leading enterprises in the intelligent manufacturing in the front of the industry. But included in the pilot demonstration means to take more application to promote the task, enterprises should continue to improve the intelligent system, establish the industry benchmark, the formation of intelligent replication model can be copied in the industry to promote. Other enterprises, and some also have a better basis for intelligent manufacturing, you can control the Ministry of Industry to develop intelligent pilot pilot project elements of the conditions, summed up the next year to declare the Ministry of Industry and the third batch of pilot demonstration projects. Have not carried out intelligent manufacturing enterprises, to combine their own transformation and upgrading needs, timely to carry out intelligent transformation, closer to the industry benchmark.
Second, to carry out the transformation of chemical industry park, and continuously improve the level of intelligent chemical park. The chemical park to the construction of intelligent chemical park as an opportunity to integrate the key resources inside and outside the park information, build a set of things based on large data technology and intelligent management system to achieve security, environmental protection, energy saving, emergency and other management needs of the fast, Accurate and efficient intelligent response, and constantly improve the chemical park safety, environmental protection level. Petrochemical Federation to organize research, strengthen the guidance. In the wisdom of the chemical park after licensing, to closely follow the construction and operation of the pilot units, and constantly sum up experience, and gradually form the wisdom of the chemical park evaluation system, to speed up the wisdom of the chemical park to promote the work. Local governments should pay great attention to the location of the chemical park to assess the situation, there are security, environmental risks to actively take measures to transform.
Three is to do publicity, to create a good atmosphere of intelligent manufacturing. Association, the media should be combined with "Made in China 2025" to promote the chemical industry to carry out the importance of intelligent manufacturing and urgency, to create a whole industry to promote intelligent manufacturing good atmosphere of public opinion. The next step, the Secretary will also strengthen the pilot demonstration of the results of the tracking and experience summary, compilation of typical cases, continue to organize the petrochemical industry in the field of typical case experience exchange, to promote the typical experience in a wider range of promotion.